Case Study
Precision Motion for Lab Automation:
Enhancing Well Plate Detection with a
Custom XY System
CLIENT BACKGROUND:
The client is a leading provider of liquid handling validation technologies, supporting laboratories with precision tools for well plate level detection and fluid analysis.
TECHNICAL REQUIREMENTS:
Stroke Length:
116mm (X-axis), 200 mm (Y-axis)Load Capacity:
>5 lbsSpeed:
50mm/sVoltage:
24VDuty Cycle:
LowEnvironment:
Laboratory UseMounting:
Dual-carriage DLM system
CHALLENGE:
The client needed a compact, high-speed XY motion system suitable for laboratory bench-top environments. Their existing belt-driven design lacked the necessary accuracy and required frequent maintenance—hindering performance and long-term reliability.
CUSTOM SOLUTION:
We initiated the project by supplying standard DLM actuators from our Quick Ship Inventory, enabling rapid process validation. Following successful trials, we collaborated with the client to engineer a custom XY system that met their demanding performance criteria.
Key Customizations Included:
Custom baseplate & X-axis bridge to accommodate design constraints
Anti-backlash leadnuts for improved precision
Dual-carriage design for added load support
Integrated homing sensors
Turnkey XY system delivered fully assembled to reduce client assembly time
RESULTS:
The custom solution significantly improved performance. Key results included:
PERFORMANCE OUTCOMES
The custom motion system preserved the high speed of belts while significantly enhancing positional accuracy. It also eliminated the need for regular maintenance.
QUANTIFIABLE IMPACT
By delivering a complete XY system, we reduced the client’s bill of materials and alignment steps—minimizing instrument assembly time and lowering the risk of integration issues.